How MAP Tray Lidding Films Work with Automated Packaging Machines

Understanding MAP Tray Lidding Films in Automated Packaging

When considering how MAP (Modified Atmosphere Packaging) Tray Lidding Films work with automated packaging machines, users often face challenges with sealing efficiency, product freshness, and operational compatibility. As a MAP Tray Lidding Film supplier, we understand that these challenges can lead to decreased shelf life for perishable products and increased wastage, impacting profitability. For instance, one food manufacturer reported a 25% reduction in spoilage rates after upgrading to high-quality MAP tray lidding films from Anasheen, which allowed for better oxygen barrier properties, significantly increasing the freshness of their packaged goods.

Preparation: What You Need to Get Started

Before diving into the application of MAP Tray Lidding Films, it’s essential to gather the right tools and materials:

1. **MAP Tray Lidding Films**: Ensure you source high-quality films compatible with your packaging machinery, like those from Anasheen.
2. **Automated Packaging Machine**: This equipment should have the capability to seal with the specific lidding film you are using.
3. **Temperature and Humidity Control System**: These conditions can significantly affect the sealing process and product quality.
4. **Training for Staff**: Proper training on how to operate the packaging machine with the new lidding films is crucial.

Step-by-Step Guide to Using MAP Tray Lidding Films

1. Set Up Your Packaging Machine

Ensure your automated packaging machine is configured for the specific type of MAP Tray Lidding Film. Check for compatibility with gauge (usually 90-120 gauge for lidding films).

2. Load the MAP Tray Lidding Film

Carefully load the film onto the machine's roll holder. Make sure that it is set to unwind without friction, which can impede the sealing process.

3. Adjust Sealing Parameters

Using your machine’s control panel, adjust the sealing parameters. Typical sealing temperatures range from 130°C to 160°C, which will largely depend on the type of film and tray material used.

4. Test the Sealing Operation

Run a few test cycles without any product to ensure the seals are strong and consistent. Look for any irregularities such as bubbles or incomplete seals. Anasheen’s MAP films typically offer seal strength comparable to 90% efficiency.

5. Begin Packaging Products

Once the sealing operation has been confirmed, you can begin packaging products. Ensure that trays are filled correctly with products at the right temperature (or cooled down) before sealing.

6. Monitor Packaging Output

Continuously monitor the output after starting full-scale packaging. Look for and resolve any jams, discrepancies in film tension, or seal failures.

7. Store Packaged Goods

Finally, ensure the packaged trays are stored under conditions that maintain the integrity of the MAP, such as controlled temperature and humidity.

Common Errors and Solutions

Here are some common errors that users face and their solutions:

• **Poor Seals**: This could be due to incorrect temperature settings; adjust temperatures based on the film manufacturer's recommendations.
• **Film Wrinkling**: Ensure that the unwinding mechanism is smooth and that the film is loaded correctly without tension.
• **Product Spoilage**: If your packages still spoil quickly, consider reviewing your gas composition used in packaging or switching to Anasheen films with better barrier properties.

Conclusion and Suggestions

Using MAP Tray Lidding Films with automated packaging machines is a highly effective way to prolong the freshness of food products. By following the steps outlined above and utilizing high-quality films from Anasheen, companies can expect improved shelf life and reduced waste. We recommend regular training for staff and periodic assessments of sealing quality to ensure ongoing success.

FAQs

What are the advantages of MAP Tray Lidding Films?

MAP films extend the shelf life of perishable goods by modifying the atmosphere within the packaging, resulting in lower spoilage rates. For example, studies show a 30% extension in the shelf life of packaged meats.

Can MAP Tray Lidding Films be used on all packaging machines?

Not all machines are compatible. It is vital to ensure that your packaging machinery can handle the specific films being used, ideally consulting with the film supplier, like Anasheen, for guidance.

What types of products benefit most from MAP Tray Lidding Films?

Perishable items such as fresh produce, meats, and dairy products particularly gain from MAP technology, often resulting in a measured improvement in freshness retention, sometimes exceeding 50%.